PT Sumber Mas Autorindo

SMA Digital Floor · v1.0.0

Monitor your production
floor in real-time

⚙️

Active Lines

5 /6

OEE 87.4%

⚠️

Active Alerts

PRS-03 maint due

📡

Live Sensors

842

Real-time streams

SMA Plant · Tangerang · Line A, B, C Active

Secure Access

Welcome back

Operator

Supervisor

Engineer

Manager

Email / ID Karyawan

Password

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WebGL · Three.js · SMA Production Floor · Shift B

ST-4 Wire Harness — BOTTLENECK 🔴 CT 69s

Overall OEE

87.4%

Target 85.0%

Availability

94.2%

5 of 6 lines

Performance

91.8%

vs target 90%

Quality

98.2%

Defect rate 1.8%

Alerts

No critical

          
          Three.js WebGL · Live Render
        

Klik workbench atau operator untuk Floor Report

Drag orbit · Scroll zoom

3D Factory Floor · SMA Production Floor · Line 1 · Setup 665B · 5 Stations

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ELMO AI

Production Intelligence · SMA

Online

Shift B · 14:00

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✦ ELMO AI

Selamat datang di SMA Digital Floor 3D. Klik workbench atau operator di scene 3D untuk Floor Report per station.

🔴 PRIORITY — ST-4 BOTTLENECK

Wire Harness CT 69s vs takt 40s. 5 defects this shift. Switch ke Auto Tester sekarang — 3 unit tersedia.

Line 1 OEE 78.4% — di bawah target 85%.

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OEE Status

Machine health cards, availability matrix,
performance per line — OEE deep-dive view.

COMING · PART 2

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Operator View

Simplified mobile-optimized view for floor operators,
task list, machine assignments, SOP access.

COMING · PART 2

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Traceability

Product tracking, genealogy, batch history,
quality trace per serial / batch number.

COMING · PART 2

Floor Context

Real-time data · Shift 1 · 08:31 WIB

Live Alerts

L1-ST4 Wire Harness

CT 69s 🔴

Bottleneck — 29s over takt

L2-ST3 Unmanned

0 Operator 😷

Rudi S. ijin sakit

Line 2 OEE Rendah

63.1% ⚠

Target 85%

Quick Actions

Action Log

Shift Report digenerate & dikirim

07:00 WIB

✓ Delivered to +62811xxxx

Alert: L2-ST3 Unmanned terdeteksi

07:05 WIB

⚠ Notifikasi dikirim ke SPV

Bottleneck WH — Alert Level 3

07:30 WIB

🔴 Escalated ke Plant Manager

ELMO Hero AI

DSS · Real-time Floor Intelligence · Action Mode

Floor Monitor Action Executor Predictive RAG Indexed

📊 Status semua line ⚡ Solusi WH bottleneck ⭐ Best performer 💰 Production loss ⏱️ Overtime request

ELMO Hero AI Capabilities

DSS · Decision Support System

Monitor & Analyze

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Real-time Floor Monitor

OEE, CT, defect rate semua station live

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KPI Analysis

Analisis trend, pattern, dan anomali

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Predictive Analytics

Prediksi bottleneck & failure 30–120 menit ke depan

Take Action

⚡

Switch Auto Mode

Aktifkan/matikan auto tester per station via perintah chat

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Operator Assignment

Assign, reassign, atau recommend operator coverage

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Notify & Escalate

Kirim notifikasi WhatsApp, email, atau Andon board

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Auto Report

Generate shift report, quality report, operator report

Knowledge Base

📚

SOP & Manual

Jawab pertanyaan berdasarkan dokumen SOP yang diindeks

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Maintenance Guide

Panduan troubleshooting dan preventive maintenance

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Historical Analysis

Bandingkan performa dengan shift/minggu sebelumnya

Integration

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SAP / MES Connected

Pull data work order dan production plan real-time

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WhatsApp Push

Kirim laporan dan alert ke nomor supervisor / manager

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Predictive Maintenance

ML-based failure prediction, RUL estimation,
maintenance schedule optimizer, risk scoring.

COMING · PART 3

Total Operators

3 Lines · Shift 1

Present / Hadir

92.3% attendance

Absent / Ijin

Rudi S. — Ijin Sakit

High CT Alert

Wire Harness × All Lines

Best Performer

Siti R.

CT 22s · Zero defect

Line 1 — Setup 665B · 5 Operators OEE 78.4%

Line 2 — Setup 889W · 3/4 Operators (1 Absent) OEE 63.1%

Line 3 — Wireless Charging · 4 Operators OEE 81.3%

ELMO Hero AI — Operator Intel

DSS · HR Analytics · Skill AI

Skill Matrix Absence Impact Cross-train

Live Report · Auto-Generated

Shift Report — Shift 1

Laporan resmi produksi Shift 1 · 07:00–15:00 WIB · PT Sumber Mas Autorindo

📅 Kamis, 15 Mei 2025 🏭 Line 1, 2, 3 · Setup 665B / 889W / WLC 👷 Supervisor: Eko Prasetyo ⏱ Generated: 08:31 WIB

Summary / Ringkasan Shift 1

Units / Shift

847

Target: 1,020 units

↓ -173 dari target · 83.0%

OEE — Overall

78.4%

Target: 85%

↓ -6.6% vs target

Downtime

23 min

3 incidents logged

🔴 Wire Harness ×2

Quality Rate

98.2%

15 defects / 847 units

↑ +0.4% vs kemarin

Line Performance / Performa Per Lini

OEE Breakdown by Line

Availability × Performance × Quality · Real-time

Line	Product	Units / Target	OEE	Availability	Bottleneck	Operator	Status
Line 1	Setup 665B · ECU/Hood/Sirine	338 / 408	78.4%	74.2%	Wire Harness ST-4	5/5	⚠ Active
Line 2	Setup 889W · Distance Sensor	231 / 326	63.1%	57.1%	Wire Harness ST-2	3/4	🔴 Operator Short
Line 3	Wireless Charging · WLC	278 / 326	81.3%	84.2%	Wire Harness ST-2	4/4	⚠ Active

Operator Attendance & KPI / Kehadiran & KPI Operator

Operator Performance — Shift 1

12/13 hadir · 1 ijin sakit · KPI = avg CT vs standar

⚠ 1 Operator Absent

👷

Budi Santoso

OPR-0042 · L1 ST-1 ECU Checker

✓ Hadir

24.0s

avg CT

👷

Agus Wahyu

OPR-0015 · L1 ST-2 Hood SW

✓ Hadir

33.0s

avg CT

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Andi Prayogo

OPR-0021 · L1 ST-4 Wire Harness

⚠ High CT

69.0s

avg CT

😷

Rudi Setiawan

OPR-0038 · L2 ST-3 Assy H Sensor

Ijin Sakit

—

absent

👷

Hendra Kurniawan

OPR-0034 · L2 ST-2 Wire Harness

⚠ High CT

69.0s

avg CT

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Siti Rahayu

OPR-0007 · L3 ST-1 Charger Test

✓ Best CT

22.0s

avg CT

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Dian Rahayu

OPR-0018 · L1 ST-3 Sirine Tester

✓ Hadir

37.0s

avg CT

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+ 5 More Operators

L2 ST-1, ST-4 · L3 ST-2–4 · All Hadir

✓ Normal

Avg OK

on takt

Downtime Log / Catatan Downtime

Incident Timeline — Shift 1

3 incidents · Total: 23 min · Root cause: Wire Harness bottleneck

23 min total

07:20 – 07:43

Wire Harness L1 ST-4 — Process Overload

CT 69s vs takt 39.8s · Operator Andi Prayogo · Auto WH Tester not deployed · ELMO flagged 07:20

23 min

07:00 – ongoing

L2 ST-3 Unmanned — Operator Absent

OPR-0038 Rudi Setiawan ijin sakit · Supervisor notified · Station on standby

Ongoing

07:28

Quality Reject — ECU Connector Misalign

L1 ST-1 · Unit WO012831284-034 · Operator: Budi S. · Rework time: 3 min

3 min

Shift Handover / Serah Terima Shift

Handover Notes — Shift 1 → Shift 2

Auto-generated oleh ELMO Hero AI DSS · Approved by Supervisor

Shift 1 berjalan dengan kendala utama pada Wire Harness Station di semua 3 lini (CT 69s vs takt rata-rata 40s). OEE keseluruhan 78.4% — di bawah target 85%. Perlu perhatian khusus dari Supervisor Shift 2:

URGENT: Wire Harness Bottleneck masih aktif. Pertimbangkan changeover ke Automatic WH Tester (3 unit tersedia di lantai) di awal Shift 2.
PERHATIAN: L2 ST-3 Assy H Sensor masih kosong. OPR-0038 Rudi S. ijin sakit. Perlu penggantian dari pool operator.
MONITOR: OPR-0021 Andi P. (L1 Wire Harness) tanda kelelahan — CT naik 65s → 69s. Pertimbangkan rotasi.
L3 Wireless Charging berjalan baik. OPR-0007 Siti R. performa terbaik (CT 22s, zero defect).
Quality rate 98.2% — baik. 15 defects sudah dikategorikan dan dilaporkan ke QC.

Diserahkan oleh

Eko Prasetyo · Supervisor Shift 1

Diterima oleh

Waktu

15:00 WIB

ELMO Hero AI — Shift Intelligence

Report Mode Active

Auto Report Handover AI WA Push

🤖

Shift 1 report otomatis sudah digenerate. 3 hal penting yang perlu diperhatikan untuk Shift 2:

🎯 Prioritas Handover

🔴 Wire Harness bottleneck masih aktif — switch ke Auto WH Tester di Shift 2 awal

⚠ L2 ST-3 masih unmanned — cari pengganti OPR-0038

✓ Quality rate OK — lanjutkan standard QC Shift 2

08:31 · ELMO Hero AI Auto-Report

👤

Kirim handover notes ke WA supervisor shift 2

08:34

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Mengirim handover notes ke WhatsApp Supervisor Shift 2...

                
                Sent to: Bpk. Darmawan (Supervisor Shift 2) · 08:34
              

08:34 · ELMO Hero AI

👤

Kalau shift 2 switch ke auto WH tester, berapa unit yang bisa dicapai?

08:36

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Jika Shift 2 switch semua WH ke Auto Tester di awal shift (estimasi changeover 12 menit):

📊 Shift 2 Projection

→ OEE proyeksi: 91.2% vs Shift 1 78.4%

→ Units proyeksi: 1,020+ vs target 1,020

→ Bisa kompensasi shortfall Shift 1 (-173 units)

08:36 · ELMO Hero AI

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Defect Analysis Operator KPI Proyeksi Shift 2 Export PDF

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Quick search: SMA-01004 SMA-01012 (FAIL) SMA-01019 (REWORK) ECU-665B-001 WO-012831

Filter:

Showing 48 / 48 units

Total Units

847

Shift 1 production

Pass Rate

95.8%

811 units OK

Total Defects

7 fail · 12 rework

ST-4 Defect Share

71%

Wire Harness dominant

Traced Today

manual trace requests

Production Flow — Line 1 Setup 665B Klik station untuk quality report · Animated flow = data moving

Unit Traceability Log

Klik row atau gunakan Search di atas untuk detail + genealogy

Serial No.	Product	WO	Start	End	ST1	ST2	ST3	ST4	ST5	Status	Defect

Select a unit or station

Quality Detail

Klik row tabel atau station node

🤖 ELMO Hero AI — Quality Analysis

Shift 1 quality rate: 95.8% — di atas target 95%.

⚠ ST-4 Wire Harness menyumbang 71% total defect shift ini.

🔴 Pattern terdeteksi: defect lebih banyak pada 07:00–09:00 — kemungkinan kalibrasi tester belum optimal setelah power-on.

Top Defect Types

Wire Continuity Fail

Frekuensi: 5× · ST-4 Wire Harness · Semua shift
Kemungkinan: Pin bengkok atau koneksi longgar

Visual Scratch Minor

Frekuensi: 4× · ST-5 Visual Inspection
Minor — dalam toleransi, dirework

Assembly Gap

Frekuensi: 3× · ST-3 Sirine Tester
Gap antar komponen melebihi 0.5mm spec